CHEMETATOR - Scraped Surface Heat Exchangers for Margarines and Fats


Series 4 High Pressure Scrapped Surface Heat Exchanges

The latest Series 4 Chemetator® meets the exacting requirements of modern day shortening, margarine and dairy spread producers. In the Series 4 models the chilling tube, gearbox and motor together with local refrigeration fittings are enclosed and isolated to keep the processing are clean and dry. The units feature a modular design and can be stacked as required to maximise factory floor space utility.

Each Chemetator tube has its own refrigeration system and drive to give the most process flexibility. Chemetator® units can be mounted with worker units on a single, common frame to further suit customers' requirements. These systems give the producer the best in flexible production capability.



The original Chemetator design for margerine, shortening and spread production with 40, 70 and 100 bar pressure rating options for a wide range of edible oil products.





Front view of
model 424-A2M

Hot water seal flushing as standard




DESIGN OF 4 SERIES CHEMETATOR
The heart of the system is the horizontal heart transfer cylinder, jacketed for direct expansion refrigerant. The Chemetator® tube is mounted eccentrically within the jacket so that the top section of the jacket acts as a liquid/gas separator. Within the Chemetator® tube is a shaft running at around 450 rpm with scraper blades continuously scraping the inside of the tube.


PRODUCTION MODEL RANGE
MODEL CYLINDER DIAMETER (mm) NUMBER OF CYLINDER *Nominal Product Capacities (kg/hr)
TABLE MARGERINES BULK MARGARINES & SHORTENINGS PUFF PASTRY MARGERINES PUMPABLE SHORTENING

6" PRODUCTION UNITS

212 154 1 500 750 - -
222 154 2 1000 1500 600 1000
232 154 3 1500 2250 900 -
242 154 4 2000 3000 1200 -
214/414 154 1 1000 1500 - -
224/424 154 2 2000 3000 1200 2000
234/434 154 3 3000 4500 1800 3000
244/444 154 4 4000 6000 2400 4000
216/416 154 1 1500 2250 - 1500
226/426 154 2 3000 4500 - 3000
236/436 154 3 4500 6750 - 4500
246/446 154 4 6000 9000 - 6000

10" PRODUCTION UNITS

315 250 1 2200 3300 - 2200
325 250 2 4400 6600 2600 4400
335 250 3 6600 9900 3900 6600
345 250 4 8800 13200 5200 8800
317 250 1 3100 4650 - 3100
327 250 2 6200 6200 9300 6200
337 250 3 9300 13950 - 9300
347 250 4 12400 18600 - 12400

*Nominal rated capacities depending on formulation and temperature range.
  Due to a continuing programme of development, the Company reserve the right to change
  the specification described and illustrated in this brochure.



Chemtech International Limited's technology caters for a diversity of formulations, enabling the discerning processor to vary both feedstock and finished product, should market conditions or consumer requirements dictate. Without exception, this flexibility assures a perfect formulation of high quality edible products from vegetable or dairy sources.


VEGETABLES FATS

High pressure Chemetator® plants offer total flexibility in the crystallisation of margarine and related fat products based on proven process designs. Systems handle both fast and slow crystallising oil blends, depending on local market availability in various parts of the world.


DAIRY FATS

High pressure Chemetator® chilling systems also offer high flexibility and hygienic processing when producing a range of products from milk based raw materials. Even very low fat content products can be formed with optimal crystal structure.


BAKERY FATS

High pressure Chemetator® chilling systems are used world-wide to produce pumpable fats for the bakery industry.




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