 |
|
 |
| |
|
|
|
|
DRY
FRACTIONATION PLANT
|
|
|
|
|
CUSTOMISED
TO INCREASE YOUR PROFITS
With
an Oiltek Dry Fractionation Plant you can transform your
feedstrock into two or more new oil products - each with
its own unique properties and applications.
Whether you only need single fractionation or whether
you take full advantage of the flexibility of multiple
fractionation, by fractionating the products of earlier
fractionation to create superoleins, special mid
fractions and hardstocks, we will provide the total
process solution.
With the one Oiltek Dry Fractionation Plant the choice
is yours - we provide the total, customised system that
lets you selectively and efficiently fractionate your
feed into products with the utility you and your
customers demand.
|
|
OILTEK
DRY FRACTIONATION PROCESS
|
|
|
|
By
cooling the feedstock under carefully controlled
conditions in our crystallisers we create a slurry of
high melting stearin crystals in low melting olein
liquid. Our technical objective is to grow large, hard
stearin crystals of high purity. These pure stearin
crystals can later be separated most effectively from
the free olein liquid. In this way your olein yield is
maximised.
The slurry is passed through a filtration section to
separate the stearin crystals from the olein. The
stearin is melted and both oils are sent to storage.
Four precisely controlled steps lead to consistent
quality of output :
-
Automatic
heating of the feed oil while filling the
crystallisers melts any pre-existing crystals that
would interfere with later process steps.
-
Computer
programmed cooling creates a saturated stearin
solution and nucleates stearin crystals.
-
Extended
holding at the crystallisation temperature allows
crystals to grow into the desired composition and
form and creates a slurry that is efficiently
separated.
-
Filtration
by membrane filter press separates the olein from
the stearin and allows you to recover a higher olein
yield, with the extra olein being of the same
quality as the original yield.
Fractionation
is a physical modification process - so there is no
chemical change to the products. And of course in the
dry fractionation process, there is no use of costly of
hazardous chemical additives, no yield loss and no
contamination of the oils. Because it produces no
effluent, the dry fractionation process is also
environmentally friendly.
|
|
DRY
FRACTIONATION PROCESS
|
|
|
|
|
TYPICAL
RESULTS **
|
| Feedstock
** |
Fractionation |
Olein |
Stearin |
| TYPE |
|
|
|
|
|
|
|
|
|
|
| Palm
Oil |
52 |
36 |
24 |
9 |
57 |
21 |
9 |
78 |
34 |
53 |
| Palm
Oil |
52 |
36 |
18 |
25 |
61 |
17 |
5 |
60 |
38 |
51 |
| Palm
Olein |
57 |
21 |
15 |
45 |
63 |
14 |
5 |
55 |
49 |
27 |
| Palm
Olein |
57 |
21 |
14 |
58 |
65 |
12 |
3 |
48 |
49 |
27 |
|
* 40 tonne crystalliser / 150
tonne/day membrane filter press; **rbd quality
IV = iodine value; SP = softening point; CP = cloud point
IV, SP, CP rounded to the nearest unit
|
|
|
PRODUCTIVITY
BY DESIGN
|
|
|
|
Like
all oiltek plants, our Dry Fractionation Plants are
designed with your productivity in mind.
In each plant you will find design features that
increase your profitability by reducing utilities
consumption and increasing yield and fraction purity.
|
|
|
Large diameter twin helical cooling coils provide higher
specific surface area for better heat transfer while also
reducing energy requirements.
|
|
|
Indirect cooling control continually controls the
temperature of the cooling water to further ensure even
slurry cooling and controlled crystal growth.
|
|
|
|
|
PILOT
PLANT SERVICE
|
|
|
|
Our
Dry Fractionation Pilot Plant is available to our
customers to develop your own new products.
|
|
|
Our Products
Palm Biodiesel Plat | Dry
Fractionation | Neutralization
| Interesterification
Plant | Process
Equipment |
Continuous Physical Refining Plant |
Split Column Physical
Refining Plant |
Chemetator
| Hydrogenation
|
|
|
|
|
|
|
|
|
|
 |
|
 |
|