DRY FRACTIONATION PLANT


CUSTOMISED TO INCREASE YOUR PROFITS

With an Oiltek Dry Fractionation Plant you can transform your feedstrock into two or more new oil products - each with its own unique properties and applications.

Whether you only need single fractionation or whether you take full advantage of the flexibility of multiple fractionation, by fractionating the products of earlier fractionation to create superoleins, special mid fractions and hardstocks, we will provide the total process solution.

With the one Oiltek Dry Fractionation Plant the choice is yours - we provide the total, customised system that lets you selectively and efficiently fractionate your feed into products with the utility you and your customers demand.


OILTEK DRY FRACTIONATION PROCESS

By cooling the feedstock under carefully controlled conditions in our crystallisers we create a slurry of high melting stearin crystals in low melting olein liquid. Our technical objective is to grow large, hard stearin crystals of high purity. These pure stearin crystals can later be separated most effectively from the free olein liquid. In this way your olein yield is maximised.

The slurry is passed through a filtration section to separate the stearin crystals from the olein. The stearin is melted and both oils are sent to storage.

Four precisely controlled steps lead to consistent quality of output :

  • Automatic heating of the feed oil while filling the crystallisers melts any pre-existing crystals that would interfere with later process steps.

  • Computer programmed cooling creates a saturated stearin solution and nucleates stearin crystals.

  • Extended holding at the crystallisation temperature allows crystals to grow into the desired composition and form and creates a slurry that is efficiently separated.

  • Filtration by membrane filter press separates the olein from the stearin and allows you to recover a higher olein yield, with the extra olein being of the same quality as the original yield.

Fractionation is a physical modification process - so there is no chemical change to the products. And of course in the dry fractionation process, there is no use of costly of hazardous chemical additives, no yield loss and no contamination of the oils. Because it produces no effluent, the dry fractionation process is also environmentally friendly.


DRY FRACTIONATION PROCESS

TYPICAL RESULTS **

Feedstock ** Fractionation Olein Stearin
TYPE
IV
cg I/g
SP
șC
Temperature
șC
Cycle Time
hr
IV
cg I/g
SP
șC
CP
șC
Yield
%
IV
cg I/g
SP
șC
Palm Oil 52 36 24 9 57 21 9 78 34 53
Palm Oil 52 36 18 25 61 17 5 60 38 51
Palm Olein 57 21 15 45 63 14 5 55 49 27
Palm Olein 57 21 14 58 65 12 3 48 49 27
* 40 tonne crystalliser / 150 tonne/day membrane filter press; **rbd quality
IV = iodine value; SP = softening point; CP = cloud point
IV, SP, CP rounded to the nearest unit


PRODUCTIVITY BY DESIGN

Like all oiltek plants, our Dry Fractionation Plants are designed with your productivity in mind.

In each plant you will find design features that increase your profitability by reducing utilities consumption and increasing yield and fraction purity.

Tall, slim crystallisers and a new turbine-type agitator of variable pitch and speed create an efficient but gentle slurry flow during cooling to enhance heat transfer to the coils yet preserve the quality of the stearin crystals.


Large diameter twin helical cooling coils provide higher specific surface area for better heat transfer while also reducing energy requirements.

Lower dish end and radial lower paddle facilitate slurry circulation.


Indirect cooling control continually controls the temperature of the cooling water to further ensure even slurry cooling and controlled crystal growth.

Fully automated control of the complete crystallisation and filtration process leads to consistent productivity. The cooling cycle for each crystalliser is control by programmable temperature controller.



PILOT PLANT SERVICE

Our Dry Fractionation Pilot Plant is available to our customers to develop your own new products.




Our Products
Palm Biodiesel Plat  |  Dry Fractionation   |   Neutralization   |   Interesterification Plant   |   Process Equipment   |   
Continuous Physical Refining Plant
   |   Split Column Physical Refining Plant   |   
Chemetator   |   Hydrogenation


< Back

 
 

Copyright © 2001 OILTEK SDN BHD, All Rights Reserved.